Sonitek Product Lines
In-House Custom Tooling Solutions
Sonitek engineers and manufactures custom application-specific ultrasonic horns, heat staking, and air press tooling in-house to handle jobs of any complexity.
Heat Staking
Sonitek's heat staking presses provide high-speed, ergonomic, and repeatable solutions for precise thermal applications.
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Newest model with self-calibration and advanced controls for precision
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Compact, cost-effective thermal press with easy touchscreen controls.
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TS-100 - Heatstaking Arbor Press
Hand-operated press for low-volume runs and easy prototyping.
$4,39500Unit price /Unavailable -
Custom heat staking tooling, engineered & built in-house for precision
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ServoStaker™ Servo Controlled Heat Staking Machine
Advanced plastic joining with precise Z-axis, temp control, monitoring
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Thermal press with options, touchscreen, and expandable I/O features.
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High Tonnage Heat Staking Presses
Robust stakers delivering up to 5 tons force, precision, durability.
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Custom Designed Thermal Assembly Systems
Custom-designed thermal assembly systems for your manufacturing needs.
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Thrusters/Actuators (LT Series)
Precision actuators for controlled force in thermal assembly.
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CNC / Drill Press Heat Staking Kit
Heat staking kit integrating with CNCs, drill presses, enhancing equip
$3,49500Unit price /Unavailable -
Rotary machines for efficient, high-volume heat staking operations.
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Web & Foil Index Feeders for Heat Sealing Membranes (Cut & Seal)
Automated feeders for precise membrane placement and sealing.
Ultrasonic Welding
Our ultrasonic welders deliver precision, versatility, and advanced controls for reliable performance across applications.
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UltraTek Hand-Held 40kHz Ultrasonic Welder
$5,49500Unit price /Unavailable -
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Air Press
Our air presses deliver precise force for assembly, forming, stamping, and more, with options for automation.
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Pneumatic benchtop press runs on shop air only—no electricity required
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DT - Air Press w/ Digital Timer
Digital-timer air press with precise dwell control and parts counting.
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RS - Low Cost/High Force Air Press
Compact, economical air press for light-duty pressing operations.
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Advanced air press with automation, robotics, vision for complex tasks
Parts Store
Sonitek offers in-stock spare parts with global shipping, available 24/7 for your convenience.
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20kHz Aluminum Boosters for Branson® 900/2000/2000X Ultrasonic Series
$59900Unit price /Unavailable -
CJ-20 Converter for Branson® 2000 & 2000X Series welder
$3,19500Unit price /Unavailable -
$19500Unit price /Unavailable -
Coil Heater - 8 Pin Square Connector ( 100 & Spectrum Series)
$49500Unit price /Unavailable -
Sonitek Temperature Controller
$43500Unit price /Unavailable -
Dukane® Heavy Duty Converter/Transducer P/N# 110-3122
$1,95000Unit price /Unavailable -
20kHz Titanium Boosters for Branson® 900/2000(X) Ultrasonic Series
$1,59500Unit price /Unavailable -
Mylar Washers (25 per pack in 3 sizes)
$3500Unit price /Unavailable -
Thermal Tip Kits for Staking & Insertion
From $1,29500Unit price /Unavailable -
Cartridge Heaters - Square Connectors (Spectrum Series)
$49500Unit price /Unavailable -
$19500Unit price /Unavailable -
$9500Unit price /Unavailable -
922JA Converter for Branson® 20 kHz 900 Series Welders (2000W)
$3,19500Unit price /Unavailable -
20kHz Aluminum Boosters for Branson® 400/800 Series Ultrasonic Welders
$59900Unit price /Unavailable -
Complete Probe Assembly Kit (CPA)
$99500Unit price /Unavailable -
$19500Unit price /Unavailable -
VCU-2 Speed Cont./Depth Stop Assy
$1,29500Unit price /Unavailable -
$2500Unit price /Unavailable -
$2500Unit price /Unavailable -
$9500Unit price /Unavailable -
Poly film for Ultrasonic Film Feeding
From $9500Unit price /Unavailable -
$12500Unit price /Unavailable -
4TR Converter for Branson® 40kHz
$1,59500Unit price /Unavailable -
$19500Unit price /Unavailable
Our Process
Schedule a consultation-
Consult & Design
Analyze needs, collaborate on designs, and get tailored solutions for heat staking or ultrasonic welding.
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Manufacturing & Quality Assurance
Start manufacturing with advanced tech and ensure quality through rigorous testing.
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Delivery & Setup
Deliver custom machines with quality checks and provide setup with comprehensive training.
Resource Center
Visit Resource Center-
Design Guides
Design thermoplastic parts with our Heat Staking & Ultrasonic Welding Guide.
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Application Engineering
We optimize tooling for ultrasonic welding, heat staking, and air press, enhancing performance.
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Literature & Specs
Access our technical documentation, including Literature, Specifications, and Manuals.
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Application Showcase
Discover plastic joining examples with detailed images and innovative design solutions.
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Sell Your Equipment!
Sell your used heat staking or ultrasonic equipment to Sonitek for great prices and ease.
